GPS in the Earthmoving Industry
GPS Technology was officially introduced as a guidance system for earthmoving machines in the late 1990s. Since this time, many manufacturers of earthmoving equipment now offer GPS and other guidance systems as a factory option. Many companies exist that also sell GPS guidance systems for the earthmoving industry as a retrofit option.
GPS when applied in the earthmoving industry can be a viable asset to contractors and increase the overall efficiency of the job. These systems allow the equipment operator to use GPS position data to make decisions based on actual grade and design features. Some heavy equipment guidance systems can even operate the machine's implements automatically from a set design that was created for the particular jobsite. GPS guidance systems can have tolerances as small as two to three centimeters making them extremely accurate compared to relying on the operator's skill level. Since the machine's GPS system has the ability to know when it's off the design grade, this can reduce surveying and material costs required for a specific job.
GPS Applications
The key to successfully using GPS in the earthmoving industry is having an accurate site design. The site design, typically created by an engineering firm, can be imported from the original design file into the machine's GPS display. Most GPS guidance systems also have the ability to allow the operator to define a specific grade elevation or grade angle without a specific design. The following describes common machine applications that utilize GPS guidance systems.
Track-Type Tractors
TTT are an extremely popular machine platform for GPS guidance systems specifically in the smaller sized models that are used for fine grading. One example of GPS being used on a TTT would be on a road project.
Motorgraders
Motorgraders are another popular machine platform since they also perform fine grading activities that can benefit from the GPS accuracy.
Hydraulic Excavators
Hydraulic excavators are just beginning to be integrated using GPS technology and are typically indicate only. Excavators use GPS technology in conjunction with angle sensors integrated in the machine's boom, stick, and bucket. This allows the operator to see how deep they are digging by comparing the actual bucket location to the site design on the GPS display.
Scrapers
Scrapers use GPS technology and are typically indicate only. The GPS antenna is typically mounted on the bowl of the scraper and allows the operator to compare the depth of the cut versus the site plan. This takes a lot of the ambiguity out of moving large amounts of material.
Compactors
GPS technology is applied in both trash compactors and soil compactors. Typical systems record where the compactor has been in order to create a map of the area's compaction. Usually the display has various colors that indicate that the machine has compacted the area.
GPS Limitations
GPS is extremely versatile in the earthmoving industry but it does have its limitations. GPS satellite signals can only be received in a non obstructed view of the sky with the exception of clouds. If a contractor wanted to perform grade work in preparation for a concrete floor within a building for example, the roof would block the view to the GPS satellites preventing the system from working. Working too close to a structure can also obstruct the machine's view of the sky creating dead zones. GPS satellite coverage can also be weaker during certain parts of the day lowering the amount of satellites the machine's system can use. This all depends on the geographical location and time of day.