In a conversation with Mr. Harpreet Singh, VP
of Aggregates Sales in India, he highlighted how Metso's advanced crushing and
screening equipment plays a crucial role in supporting India's construction and
mining industries. Through a localised approach, reliable performance in
challenging conditions, and a strong focus on sustainability, Metso remains at
the forefront of technology and innovation. Their high-quality solutions enable
efficient and eco-friendly operations.
How
does Metso's product portfolio support India's rapidly growing construction and
infrastructure industry, and what specific applications do they cater to?
Metso's product portfolio
has been strategically aligned to address the changing market dynamics in
India's rapidly growing road & highway construction and infrastructure
industry. In a market dominated by mid-segment contractors, Metso has
recognized the need for solutions that cater to their specific requirements.
Metso crushing and
screening equipment have empowered contractors to efficiently process raw
materials and produce high-quality aggregates, essential for road & highway
construction purposes.
Metso has also
established a strong presence in India by appointing agents who have a deep
understanding of the local market. This localized approach enables them to
better serve their customers and adapt to regional needs.
Recognizing India's
importance as a key market, Metso has made significant investments in the
country, with a particular focus on their Alwar factory. These investments
reflect their commitment to localized manufacturing and contributing to the
Indian economy.
Furthermore, Metso has
collaborated with technology partners to stay at the forefront of innovation.
By leveraging cutting-edge technologies, they offer advanced solutions that
align with the industry's evolving requirements. This collaboration ensures
that Metso's product portfolio remains relevant and effective in meeting the
changing demands of the construction and infrastructure sector.
In addition to their
equipment offerings, Metso has also prioritized customer support and service.
Their team of 250+ service experts provide comprehensive assistance, including
maintenance, spare parts supply, and equipment optimization. This commitment to
customer service enhances the overall value proposition of Metso's products,
ensuring that contractors can rely on their equipment for uninterrupted
operations.
Can
you provide technical specifications for some of Metso's key products, such as
crushers or screens, and how they contribute to greater efficiency and
productivity in construction projects?
Metso's products are
designed to provide high efficiency and productivity in construction projects,
while also being reliable, easy to maintain, and environmentally responsible.
Few of the key products are :
1.
Lokotracks - Originally developed and manufactured by Metso
since 1985, Lokotrack® mobile crushing and screening plants are widely used in
aggregates production. Key products are :
a. Metso Lokotrack® LT106™ Mobile Jaw Crusher:
• Engine: CAT® C9/C7.1TTA
• Power: 224 kW (300 hp)
• Capacity: Up to 250 tonnes
per hour
• Features: Compact design,
easy to transport, efficient operation, high productivity, and low emissions.
The Lokotrack® LT106™ is
a highly efficient and versatile mobile jaw crusher that is ideal for
construction projects. Its compact design allows for easy transportation, quick
set up at site, while its powerful engine and high capacity make it capable of
processing large amounts of material quickly and efficiently.
b.
Metso Lokotrack® LT220GPS Mobile Jaw Crusher:
• Engine: CAT® C9.3B
• Power: 310 kW
• Capacity: Up to 250 tonnes
per hour.
• GP220 Cone Crusher: Robust Construction,
No Backing Compound, Dual Stroke in same
eccentric Bushing,7 Types of Liner for different Application, Cavity Level
Sensor, RPM Monitoring system.
• Features: Compact design, On Board Screen,
Application Flexibility, efficient
operation, high productivity ,Sync with LT106 Jaw Crusher.
The Lokotrack® LT220GPS
is a highly efficient and versatile mobile cone crusher designed for reliable
aggregates contracting. Heavy duty chassis and wide conveyors facilitate high
throughput & direct V Belt crusher driver with C9.3B Engine ensures the
high fuel efficiency.
c. Metso Lokotrack® ST2.8™ Mobile Screen:
• Screening area:
74 m² (80 ft²)
• Capacity:
Up to 400 tonnes per hour
• Feed acceptance :
Up to 600 mm
• Features: Bi-Power, Highest stroke in
industry (15mm), High screening efficiency, easy to transport, versatile, and
reliable.
The Lokotrack® ST2.8™
mobile screen is a highly efficient and versatile mobile screening solution
that can be used in a variety of construction projects. Its large screening
area and high screening efficiency make it ideal for processing large volumes
of material quickly and efficiently.
2. Metso Sand solutions
-. Metso is equipped with wide range of Sand manufacturing solutions. Some of
its key products are :
a. Dry & wet classification system
– Under Metso wet classification system, equipment RocSand offers a compact,
highly efficient integrated wet processing solution allowing water recovery
upto 90% through their equipment.
For the dry
classification, Metso Gravitational Inertial Air Classifiers featurs a unique
chamber and airflow design to ensure precise separation of ultrafines from
sand.
b. Barmac VSI Crushers
– Metso Barmac is equipped with Deep Rotor Technology, with 3-Port Rotor design
helps Rock on Rock crushing which produces cubical shaped product with lower
wear cost, faster service & minimized wear components.
c. Metso HRC™ HPGR
– The Metso HRC™ takes HPGR technology to the next level by providing simple yet robust design that maximizes
crushing performance with improved energy efficiency by upto 15%, lower
circularity load by upto 24% & increased throughput by upto 19%
3. High capacity crushers
-. Metso high capcity crushers are fulfilling the modern day infrastructure
requiremnets of large quantity aggregates. Key products are :
a. Metso Nordberg® HP™ series cone crushers:
• Power: Up to 900 hp
• Capacity:
Up to 2000 tonnes per hour
• Features: High performance,
reliability, easy maintenance, and low operating costs.
The Nordberg® HP Series™
cone crusher HP330 are a versatile rock crushing machine, designed for high
productivity with low operating & wear costs. It is one crusher that fits
all applications (secondary/ tertiary). They have higher crushing force by
design with optimal combination of highest crusher stroke & feed opening
& an accumulator assisted tramp release cylinders with higher capacity.
b. Metso Nordberg® GP330™ cone crushers:
• Power: 400 hp
• Feed size:
225 mm
• Features: High performance,
reliability, easy maintenance, and low operating costs.
The Nordberg® GP Series™
cone crushers GP330™ crushers are remarkably high nominal power, effective
stroke and cavity range, which brings flexibility to the process. The large
feed opening allows using this cone crusher on multiple crushing stages, and
seven standard strokes, all in one electric bushing, add adjustment options.
c. Metso Outotec Nordberg® C120™
jaw crusher is engineered for large scale quarrying & mining applications.
Designed on the basis of decades of experience at various customer sites &
customer feedback, this jaw crusher provides the below key benefits, regardless
of the end product.
- Excellent productivity
- Low per ton operating cost
- Bolted
crusher design for ease of installation & maintenance
- Highest power to weight ratio in its
category
What
innovations has Metso developed to improve the sustainability and environmental
impact of its products, particularly in the context of India's growing
urbanization and pollution challenges?
Metso has developed
technologies to reduce emissions and improve energy efficiency of its products,
such as the Metso HRC™ high-pressure grinding rolls. Focus on sustainability
and environmental responsibility has led to the development of innovative
solutions that provide value to customers while minimizing environmental impact
in various context as given below :
- Urbanisation: Expertise to operate in densely
populated environments, e.g. city centres, significantly reducing noise and
dust levels during the operation.
- Scarcity of natural resources: Means
processing of harder ores and bigger overall volumes. Our wears, spares and new
equipment solutions offer highest productivity required.
- Circular economy: “From waste to value”
megatrend is expanding fast. Waste and by-products represent secondary raw
materials. Metso offers solutions recycling aggregates, metal and waste.
- Climate change: Our advanced technologies
enable energy- and water-intensive processes and solutions that maximise
significant savings in energy and water consumption, and in operational
efficiency.
- Digitalisation: Metso’s digital solutions
improve performance and interaction with customers, e.g. data collection and
analysis systems, expert systems and simulation tools.
How
does Metso ensure the reliability and durability of its products in the face of
India's extreme climate and challenging working conditions?
To ensure the reliability
and durability of its products in India's extreme climate and challenging
working conditions, Metso takes several measures :
Firstly,
Metso designs its products to withstand the specific climate and working
conditions in India. Metso has a dedicated team of engineers who study the
local conditions and design products that can withstand extreme temperatures,
high humidity, dust, and other challenges.
Secondly,
Metso conducts rigorous testing on its products before introducing them to the
market. The testing includes both laboratory and field tests to ensure that the
products can withstand the harsh conditions they will encounter in the Indian
market.
Thirdly,
Metso provides comprehensive maintenance and service support to its customers
in India. The company has a network of service centers across the country,
staffed by experienced engineers and technicians. The service centers provide
regular maintenance, repairs, and technical support to ensure that the products
continue to operate reliably and efficiently.
Fourthly,
Metso is committed to continuous improvement and innovation. The company
invests heavily in research and development to develop new technologies and
products that can better meet the needs of its customers in India and around
the world.
Overall,
Metso's approach to ensuring the reliability and durability of its products in
India involves a combination of careful design, rigorous testing, comprehensive
service support, and continuous innovation.
Can
you provide examples of how Metso's products have contributed to the growth and
success of Indian construction projects, and how Metso's technical expertise
and support have been critical in this process?
- Metso is a leading supplier of equipment,
services, and solutions for the processing and flow of natural resources in the
mining & aggregates industries to all segments within India.
With changing business
dynamics Metso’s presence has been ranging between small road projects to
prestigious projects of India. Today road development in India is at an average
of 1000 km in a month, where Metso is providing the competitive solutions to
the national highway contractors in compalting the projects in time & also
enabling them in acheiving the NHAI guidelines. Also Metso offers customised
packages to manage every day maintenace & parts for wide range of machines
on contract basis. This has helped customers in more time & focus on key
business experties while leaving the day-to-day tasks with skilled Metso
engineers, resulting customers in expanding their businesses.
How
does Metso work to stay at the forefront of technology and innovation in the
construction industry, and what plans does the company have for future product
development in India and globally?
1. Research and development:
Metso invests heavily in research and development to create new products and
improve existing ones. The company has R&D centers around the world,
including in India, where it collaborates with local universities and research
institutes to develop innovative solutions.
2. Partnerships and collaborations: Metso
works closely with customers, suppliers, and other industry partners to
identify emerging trends and opportunities for innovation. By collaborating
with others, the company can leverage diverse perspectives and expertise to
develop new and innovative solutions.
3. Continuous improvement:
Metso is committed to continuous improvement in its products and processes. The
company regularly collects feedback from customers and analyzes data to
identify areas for improvement, such as increasing efficiency or reducing
environmental impact.
As for the company's
plans for future product development in India and globally, Metso has several
initiatives in place:
1. Expanding product offerings:
Metso plans to expand its product offerings in India and globally, by
introducing new products and services that address customer needs and emerging
trends in the construction industry. With global facilities &
state-of-the-art infrastructure at Alwar factory, Vadodara Engineerning centre
Metso has been able to establish itself as the industry leader by providing
cutting edge technology which is locally made.
2. Digitalization and automation:
Metso is investing in digitalization and automation technologies to improve the
efficiency and productivity of its products, while also reducing environmental
impact.
3. Sustainability:
Metso is committed to sustainability and minimizing the environmental impact of
its products. The company plans to continue developing innovative solutions
that reduce emissions, conserve water, and promote the circular economy. The
newly devloped indigenized energy efficient solutions are also helping Metso
move towards the India’s sustaibility goal.
Overall,
Metso's focus on research and development, partnerships, continuous
improvement, and sustainability will enable the company to stay at the
forefront of technology and innovation in the construction industry, both in
India and globally.
